BAS B-A-S HI FLOW Defender® Performance Intercooler Fits: Defender TD5, Defender 2.4 TDCi, Defender 2.2 TDCi Defender both AC and non AC models
£450.00

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B-A-S HI FLOW Defender® Performance Intercooler

£475.00£450.00 Excluding VAT
£570.00£540.00 Including 20% VAT
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler
B-A-S HI FLOW Defender® Performance Intercooler

Home / Shop / BAS HI-FLOW Defender Intercooler

B-A-S HI FLOW Defender® Performance Intercooler

£475.00£450.00 Excluding VAT
£570.00£540.00 Including 20% VAT
Part Number: BASHIFLOW
Fits: Defender TD5, Defender 2.4 TDCi, Defender 2.2 TDCi Defender both AC and non AC models
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  • Description
  • Specifications

BAS HI-FLOW Defender Performance Intercooler

 

A brand new specification Defender Intercooler dedicated for TD5, Puma 2.4 & Puma 2.2 TDCi’s,  compatible for AC or non AC cars. The new BAS Hi-Flow intercooler is the ultimate in Defender performance intercoolers for use in applications upto 1.6bar of boost pressure.

This HI-FLOW Defender Intercooler is constructed using a hi-grade LM25 cast aluminum tank which is then CNC machined for a perfect fit to the center cooling core – giving maximum strength without any risk of splits (which can be sometimes seen on “Folded Plate Tank” Intercoolers). The very hi-spec center cooling core is made to our desired specification and constructed with internal serrated and louvered finned tubes, which are designed to turbulate the internal charge air whilst giving a lower drop pressure across the core, also proving to be way more efficient than OEM, therefore yielding the maximum cooling effect; which is key to an efficient and balanced Intercooler package.

We have also have a slightly wider intercooler pipe placement allowing for thicker silicone hoses to be fitted easier without problems of the hose catching on the cowl plastics and allowing the clamps to be fitted easier, as well as this we have also made the inlet and outlet pipe diameters slightly larger externally than the 50mm OEM ensuring a good tight fit for the hoses.

Hoses will stretch and fit very tightly to the larger intercooler pipework ensuring once clamped correctly they will never blow off even in extreme use.

This new BAS Intercooler has been independently tested by a calibration laboratory in the UK, and has been subject to extensive testing all of which have been issued with their own certification number some of which are listed below: 

  • High Frequency Pressure Cycling, at the double working pressure.
  • Drop Pressure Testing, to prove a balanced air flow rate.
  • High Pressure Burst Tests, ensuring overall strength.
  • Air Fin Flow Testing, both internally and externally.
  • Air Heat Rejection Clarification, ensuring we have good cooling.
  • Overall Intercooler Efficiency Testing.

This very in depth proof testing and development work is a first for Defender Performance Intercoolers – testing to this extreme has never been conducted on any other Defender Intercooler before!

This Intercooler has been finished with a very fine stippled effect water resistant coating (which does not impede on its heat rejection capabilities) and allows for long term protection, as well as an OEM look, when installed on your vehicle.

The video above is quite large at 64 Megabyte in size and lasts for 5 mins and 25 seconds, watching this on a mobile device will use data from your mobile data package. We advise you watch it when connected on Wifi to save any unexpected mobile data charges from your provider.

 IMPORTANT NOTES FOR INSTALLATION:

Some very small modifications are needed on the car to allow fitment of this large inter cooler conversion.

The two plastic lugs on the front of the water radiator, one lower left and one lower right must be removed to allow the larger core to drop down further in front of the radiator.

Defender-Radiator-Lugs-1

Cut off the plastic lugs shown in seperate pictures below.

Defender-Radiator-Lugs-3

Defender-Radiator-Lugs-2


Fitting notes for AC equipped cars.

For cars fitted with factory AC we supply a plastic spacer for fitting between the centre mounting bolt on the top of the AC framework and the main bonnet slam panel.

Def AC Middle Bolt

It’s essential the provided spacer is fitted to give adequate clearance for the rear head of the electrical AC fan bolts, this prevents them fouling on the intercooler face when going over rugged terrain, it also helps to balance the (air gap) between the rear of the AC radiator and the front of the water coolant radiator.

Def AC Middle Spacer


Fitting notes for NON AC equipped cars.

Puma & TD5 Cars that are fitted with diagonal slam panel brace bars to the chassis which are NON AC models will need the small plastic spacers (Two Spacers) putting between the lower of the bracket where it bolts to the chassis, one on the left, one on the right.
 diagnonal bars

left diag

right diag

Ensure when fitting that the diagonal bars are positioned in such a way as not to foul the intercooler.
(some cars may need the diagonal bars manipulating into shape slightly depending on their style.)

no grill panel

with grill panel

bas-heat-rejection
BAS Intercooler Efficiency

DP OEM-BAS1-BAS2

 On checkout UK VAT will be added at the current UK rate of %20 where applicable for EU countries, VAT will be removed for non EU sales when you enter your address during the checkout process.

  • ASIN: B01MS5PKTJ
  • SKU: Q3-Z332-A697
  • EAN: 7107106045126

 

 
Allisport LIFT Defender Performance Intercooler
 
  • ASIN: B01MS5PKTJ
  • SKU: Q3-Z332-A697
  • EAN: 7107106045126

Intercooler Compatibility List

Car MakeModelCars YearVariantBodyStyleCars TypeEngineNotes
Land RoverDefender2015LD [1990-2015]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2015LD [1990-2015]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2015LD_ [1998-2015] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2015LD [1990-2015]Platform/Chassis2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2015LD_ [1998-2015] PickupPickup2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2015LD [1990-2015]SUV2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD [1990-2014]Platform/Chassis2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD [1990-2014]Platform/Chassis2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD [1990-2014]Platform/Chassis2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD [1990-2014]Platform/Chassis2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD [1990-2014]SUV2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD [1990-2014]SUV2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD [1990-2014]SUV2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD [1990-2014]SUV2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2007LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2008LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2009LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2010LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD [1990-2014]SUV2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender1990LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1991LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1992LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1993LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1994LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1995LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1996LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1997LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1998LD [1990-2014]SUV2.5 90,110 TDI2495ccm 113HP 83KW (Diesel) 
Land RoverDefender1990LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1991LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1992LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1993LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1994LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1995LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1996LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1997LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1998LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1999LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender2000LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender2001LD [1990-2014]SUV2.5 D2495ccm 69HP 51KW (Diesel) 
Land RoverDefender1998LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender1999LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2000LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2001LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2002LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2003LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2004LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2005LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2006LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2007LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2008LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2009LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2010LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD [1990-2014]SUV2.5 TD5 4×42495ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD_ [1998-2014] PickupPickup2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD_ [1998-2014] PickupPickup2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD_ [1998-2014] PickupPickup2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD_ [1998-2014] PickupPickup2.2 TD42198ccm 122HP 90KW (Diesel) 
Land RoverDefender2007LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2008LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2009LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2010LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2011LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2012LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2013LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender2014LD_ [1998-2014] PickupPickup2.4 TD42402ccm 122HP 90KW (Diesel) 
Land RoverDefender1998LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender1999LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2000LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2001LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2002LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2003LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2004LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2005LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2006LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel) 
Land RoverDefender2007LD_ [1998-2014] PickupPickup2.5 TD52495ccm 122HP 90KW (Diesel)